Recipe

BBQ Pork Butt

An early BBQ journal entry from 2006 documenting a pork butt cook on a Weber Smokey Mountain. Includes an improvised rub recipe, a detailed smoking chart tracking temperature over 9 hours, and honest lessons learned about pulling temperature.

By Luis Ramirez(Updated )

Prep

30 min

Cook

9 hrs

Total

9 hrs 30 min

Difficulty

Intermediate

Yield

Serves about 20 (two 5.5-6 lb butts)

Method

Smoked

Wood

Oak, Apple

Smoke Temp

230-250°F

Internal Temp

185°F (for pulling) / 165-170°F (for slicing)

Fuel

charcoal

I decided to smoke some pork butt on Saturday for that night’s fight: Manny Pacquiao out of the Philippines against Erik Morales out of Mexico. Morales was putting a whoopin’ on Pacquiao in the early rounds, but Pacquiao took him out in the 10th. Great fight, good food.

I’m trying to make good on my New Year’s resolution: cook more BBQ and eventually enter a local cook-off. I’ve been reading two books on the subject, Mike Mills’ Peace, Love, and Barbecue and Paul Kirk’s Championship Barbecue, and both are full of insight into the competition world. The consensus on getting better and more consistent comes down to two things. First, keep a journal, which is easy enough since a blog is basically an online journal. Second, practice. Or as Nike put it, just do it.

I picked up two pork butts, one 6 pounds and one about 5.5. I tenderized them by poking all over with a fork, applied the rub, and poked them again, both tips out of Peace, Love, and Barbecue. My kitchen remodel still had half my ingredients boxed up, so I improvised a rub with no paprika and it came out pretty good. The one thing I did not do with the rub was, ahem, rub it. I’d heard somewhere that sprinkling it on instead lets the smoke penetrate the meat better. Sure, why not.

Improvised rub: 2 parts chile powder, 1 part chipotle powder, 1 part onion powder, 1 part garlic powder, 3 parts brown sugar, 1 part kosher salt.

I had oak chunks and apple chips, soaked them, and got the Kingsford going. I wanted predictable briquettes because this cook was really about dialing in temperature control on the WSM. The cook ran about nine and a half hours. I started around 10 a.m. with the smoker bouncing between 210 and 270 degrees F as the wind came and went, settling into a steady 230 once it died down. I mopped and flipped around the four-hour mark, then mopped again every hour or so. The meat crept up slowly: 154 degrees F at five and a half hours, 160 by eight, 165 by nine.

I pulled it just before 7:30 p.m. at 165 degrees F, the low end of what Mike Mills lists for sliced pork. He suggests 180 to 185 degrees F for pulling, but I took it off early because the internal temp had stalled for the last 45 minutes and Cutty was getting hungry. The meat came out tougher than I wanted, tough enough that I chopped it with a cleaver instead of pulling it. The flavor was good, it just needed more tenderness to be perfect. Next time I take it to 185 degrees F. Lesson learned: don’t pull early just because the crowd is hungry.


What You Need

Ingredients

The Meat

  • 2 pork butts (5.5-6 lbs each)

Improvised Rub

  • 1 part kosher salt
  • 3 parts brown sugar
  • 1 part garlic powder
  • 1 part onion powder
  • 1 part chipotle powder
  • 2 parts chile powder

For the Smoker

  • Kingsford charcoal briquettes
  • Oak wood chunks
  • Apple wood chips

Step by Step

Instructions

  1. 1

    Prep the Meat

    Tenderize the pork butts by poking them all over with a fork. Apply the rub by sprinkling (not rubbing) it over all surfaces, then poke again to help the seasoning penetrate. This technique may help smoke penetrate the meat better.

  2. 2

    Set Up the WSM

    Soak oak chunks and apple chips in water. Start the charcoal in a chimney. Use Kingsford briquettes for consistent temperature control. Set up the WSM with water pan filled.

  3. 3

    Smoke Low and Slow

    Maintain smoker temperature between 230-250°F. Insert a digital thermometer into the thickest part of the largest butt. Mop and flip at approximately the 4-hour mark. Add wood as needed throughout the cook.

  4. 4

    Monitor and Finish

    Cook for approximately 9 hours. For sliced pork, pull at 165-170°F. For pulled pork, take the internal temperature to 185°F. Let the meat rest, then chop or pull and mix in additional rub for extra flavor.

Pro Tips

  • For pulled pork, take internal temp to 185°F — 165°F will be too tough to pull
  • Sprinkling rub instead of rubbing it may allow better smoke penetration
  • Kingsford briquettes are reliable for temperature control experiments
  • Keep a BBQ journal — it helps build consistency over time
  • Lesson learned: don’t rush the cook just because guests are hungry

Equipment

  • Weber Smokey Mountain (WSM)
  • Digital thermometer
  • Charcoal chimney starter

Nutrition

Per serving

Calories

310 calories

Protein

29 g

Fat

20 g

Carbs

3 g

Sodium

600 mg

Common Questions

Frequently Asked Questions

What internal temp for pulled vs sliced pork?
Push to about 185 degrees F for pulling; 165 to 170 degrees F if you want to slice it. Below 185 it just won’t shred.
How long does a pork butt take on a WSM?
Roughly 9 hours at 230-250 degrees F for a 5.5-6 lb butt, but go by tenderness and temp, not the clock.
Why sprinkle the rub instead of rubbing it in?
The idea in this cook was to poke the meat, sprinkle the rub, and poke again to open more paths for smoke. It’s an experiment from the journal days, easy to try, not gospel.
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